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The experimental execution conditions of the standard Bond test, together with the specification of the Bond mill are given in Table 1. Table 1. Bond's mill specification and grinding conditions Mill diameter, D m, cm 30.48 Mill Length, L m, cm 30.48 Number of mill rotations in minutes, n, min-1 70 Mill balls weight, M b, kg 21.125
The Bond work index determination according to the standard Bond's test is done on all these samples with compara-tive sieve size of 74, 105 and 150 microns. The Bond Work Index is calculated using the formula (Bond, 1961): (√ √) (1) where: W i – Bond work index (kWh/t); P c – test sieve mesh size (µm);
Ball Mill Design/Power Calculation. Ball Mill Power Calculation Example #1. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns). The required product size distribution is to be 80% passing 100 mesh (149 microns).
Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Bond rod mill work index equipment amp apparatus review. 31032016 the specification for the apparatus to determining a bond rod mill work index is first described in bond amp maxton 1943. it states that the apparatus is a tumbling rod mill to be operated in a locked cycle test at a fixed circulating load.
The ball mill is designed to accept a ball charge in accordance with F. C Bond's standard. This ball charge consists of 286 balls as follows: 44 x 35mm balls 67 x 30mm balls 10 x 25.4mm balls, 71 x 19.05mm balls and 94 x 12.7mm balls Fully automated version of the Bond Index Ball Mill is also available on request.
Axb: JK Drop Weight Test ore hardness index BBMWi: Bond Ball Mill Work Index C i: Crushing parameter COV: Coefficient of variation DWi: Drop Weight Index DWT: Drop Weight Test E: Young´s modulus of Elasticity Ecs: Specific Comminution Energy E is: Specific input energy F 80: 80% of the feed passing : Proprietary function
Bond Index Test Test conducted on a Bond Index testing mill Bico-Braun, USA 700ml of sample milled for 100 revolutions New number of revolutions is calculated to produce fines equal to 1/35 of the total charge of the mill The Bond Work Index W i expresses the resistance of the material to grinding to a specified product size...
The Bond Work Index is a factor that measures the energy consumed in size reduction operation of the ore. The Bond's Work Index equation is: W=WI* (10/√P80 -10/√F80) where W= the energy input (Work input) per ton, kwh/metric ton WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore)
First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value (net Hp-hr/t) from an empirical formula.
Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5 ). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used as feed for the Bond Mill.
Work Index Ball Mill, alluding to the grind ability list of Metals, is utilized to demonstrate the granulating trouble of the material. It is measured by a rule that to compute the work file ball plant in light of yield of every unrest of the factory after the material is ground to an adjusted state by the predetermined plan.
3- STANDARD BOND TESTS The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage
Quantity of Wet Ball Mill System 2 No's (1 working + 1 standby)- common system 2 Parameters WBM Design Capacity 11.8 TPH Media to be Handled Limestone Limestone Analysis Refer Clause No. 6 Design Bond Work index 13 KWH/Short ton. Bidder Sign and Seal ... This specification covers the minimum requirements for the complete design, material ...
JK Bond Ball Mill Test Since its introduction in the 1960s, the Bond Ball Mill Work Index (BBMWi) parameter has been extensively used in predicting ball mill power draw. Use of Work Index Along with comminution circuit design the work index parameter is widely used in tracking mill performance. Due to the age and lack of controls for the test,
The work performed included analysis of operating performance data from 49 mills and included extensive determinations of the Bond Abrasion Index for different ore types. For an improved understanding, the wear rate constant is directly related to the grinding media consumption rate expressed in grams of steel per kWh drawn by the mill, using ...
The Bond_Op. Work Index spreadsheet was designed to estimate the Operational Work Index of a given grinding installation of known dimensions and operating conditions, based on the traditional Bond's Law and the Hogg & Fuersteneau Power Model (see Mill Power_Ball Mills spreadsheet for further details on such model).
Bond Work Index Procedure and Method This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work …
Ball Mill Specifications ... The parameter Wi, known as the work index of the ore, is obtained from batch bench tests first devised by Bond (1961). The power calculated on using equation 1, (Bond, 1961; Rowland and Kjos, 1978), relates to:
Note 1â€"Use the dry sieve analysis as a rough check for specification … Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage ...
• WiRM – The Bond rod mill work index determination, metric units. The rod mill work index table includes results from laboratories whose apparatus does not conform to Bond's original specification. The most significant deviation is several laboratories in Australia use a mill without a wave liner – the liner specified by Bond.
Bond Work Index Procedure and MethodKnow More. This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore sampl These equation application methods are used to process
The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in regards to the Bond standard lab mill. The main objective of this study is to show how this index can be obtained using a Denver ball mill, which is present in most mineral …
A new Bond Work index ball charge is tested to substitute for Bond's specifications. • This charge approximates specified total ball mass, number and surface area. • Closing screen size (P 1) determines the 80% size passing of fines produced (P 80 ). • BWi test P 80 values are shown to correlate to P 1 values with an R 2 ≥ 0.9977. •
I want to design the ROM ball mill (it's same of ball mill but it can accept the big size until 150mm): are there some process limitation for this technology? is it possible to design ROM ball mill (1 stage) from D80=100 mm to P80=120um? for the design is it possible to take the normal bond mill work index?
To measure grindability, Bond developed 'Bond's Work Index' (BWI), a 'test mill' and a testing procedure for WI. With the help of this we can work out power required to grind a material from a given feed size to a product of given fineness. Water Spray in Cement Mills. ... Ball Mill. Ball mills with high efficiency separators have been used for ...
The Bond Ball Mill Work Index can be used in the design calculations and simulations of a new grinding circuit. A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of – 3.35 mm.
Where, WioACTis the Actual Operating Bond Work Index (kWh/t), W is the specific energy input (kWh/t), P80 is the 80% passing size of product (µm), and F80 is the 80% passing size of circuit feed (µm). 2. Calculate the Standard Circuit Bond Work Index (WiSTD) for the material being processed (equation 3). Wtotal
CORRELATION BETWEEN BOND WORK INDEX AND … The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite …
Bond ball mill work index; Bond rod mill work index; Bond crushing (low-energy impact) work index; Formulae. Rowland, 2006. where CF is an optional calibration factor, use 1.0 for normal situations. The rod mill oversize feed factor (EF 4 RM) is calculated using the greater of the sample's rod mill or crushing work index (which is usually the ...
The guideline reviews the data required for the analysis, including hardness characterization data generated from the SMC Test®, the Bond Ball Mill Test Work Index and the Morrell equations and their application. Click here to read.
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